Quality
Quality Control Process
At Lifestyle Metal, quality is the foundation to everything we offer. Our comprehensive Quality Control Process is seamlessly integrated into our operations and guides us from the initial stages of product development to the final delivery and beyond. It’s a continuous cycle of improvement, ensuring that every component that leaves our facility reflects our dedication to excellence. The key elements of our quality control process are:
Product Development
Rigorous planning, execution, and monitoring ensure that our components are developed to meet the highest quality standards.
Mass Production
Stringent incoming material inspection, detailed manufacturing processes, and thorough delivery checks guarantee consistent quality in every batch.
Customer Feedback
We value your input and use it as a catalyst for continuous improvement, addressing issues promptly and preventing future occurrences.
IATF 16949 and Core Tools
APQP (Advanced Product Quality Planning)
We plan every stage of product development in detail to ensure components meet the highest quality standards from concept to production.
PPAP (Production Part Approval Process)
We thoroughly document and validate our manufacturing processes to achieve consistency and reliability in every component we deliver.
FMEA (Failure Mode and Effects Analysis)
We proactively identify and address potential risks to prevent failures and ensure the long-term performance of components.
SPC (Statistical Process Control)
We use data-driven insights to monitor and control our production processes, continuously improving quality and reducing variability.
MSA (Measurement Systems Analysis)
We validate the accuracy and precision of our measurement tools to ensure reliable data and confident decision-making.
Quality Inspection
- Dimensional accuracy and tolerance verification
- Material composition and property analysis if required
- Surface finish and roughness evaluation
- Defect detection and characterization
- Mechanical strength and durability assessment
- Environmental and corrosion resistance testing
Our Advanced Inspection Tools And Technologies Include:
- Faro Measuring Arm
- Faro Laser Tracker
- CMM (Coordinate Measuring Machine)
- 2.5D Projector
- Profilometer
- Roughness Tester
- Thickness Tester
- Air Gauge
- 3D Scanner
- Vickers, Brinell, and Micro Hardness Testers
- Spectrometer
- Metallographic Microscope
- Carl Zeiss X-Ray Inspection System
- Fluorescent Penetrant Inspection
- Ultrasonic Thickness Tester
- Borescope
- Salt Spray Tester
- Hi-Low Temp Test Chamber
- Drop Test Machine
- Transportation/Vibration Simulator
- Cleanliness Tester
- Air Leak Tester
- Submersion Leak Tester
- Helium Leak Tester
- Elcometer (coating thickness)
- UV Tester
- Gloss Meter
- Universal Tester
